Engine - Inspection And Adjustment (644 Body)

• Checking And Adjusting Components (B4204T2 CVVT; 2000)
  • Checking the canister purge (CP) valve
    • Notes
    • Checking the canister purge (CP) valve
    • Defective canister purge (CP) valve
    • Constant vacuum
  • Compression test
    • Notes
    • General
    • Disconnecting the ignition system
    • Deactivating the fuel system
    • Compression test
  • Cylinder leakage test
    • General method description
      • The cylinders can be checked for leakage as an alternative to a compression test
      • How is the cylinder checked for leakage?
      • Fault-tracing
      • Check
      • Other information
  • Pressurizing the fuel tank system, check
    • Removal
      • Safety precautions
      • Preparations
      • Connecting pressure gauge 999 5230
      • Checking the evaporative emission system (EVAP) valve
      • Connecting the compressed air system to the leak diagnostic pump (LDP)
      • Pressurize the system to check
      • System check
      • Check the pressure drop in the system
    • Installation
      • Installing the components on the leak diagnostic pump (LDP)
      • Installing components
    • Fuel tank filler cap. Checking seal
  • Valve clearance, checking
    • Notes
    • Preparation
    • Set the engine to the test position
    • Check the valve clearance
    • Next test measurement
    • Finishing
  • Valve Clearance, Setting/Adjusting
    • Notes
    • Preparation
    • Removing the starter motor
    • Removing components
    • Exposing the cable harness
    • Installing the lifting beam and lifting hook
    • Removing the right-hand engine mounting
    • Position the engine according to the marking
    • Removing the timing belt
    • Removing the timing gear pulley
    • Removing the camshaft cover and cylinder head
    • Cleaning
    • Preparations
    • Installing the valve lifters and camshaft
    • Installing the camshaft press
    • Measuring the valve clearance
    • Correcting the measured clearance
    • When the correct valve clearance is reached
    • Installing the valve lifters and camshafts
    • Applying liquid gasket
    • Installing the camshaft cover
    • Installing the front camshaft seal
    • Aligning the crankshaft
    • Installing the camshaft timing gear pulley
    • Installing the timing belt
    • Tightening the timing gear pulley
    • Check
    • Installing the right engine mounting
    • Finishing
    • Installing components
    • Installing the starter motor
  • VVT-unit, replacing/adjusting
• Checking And Adjusting Components (B4204T3; 2004)
  • Checking the canister purge (CP) valve
  • Compression test
  • Cylinder leakage test
  • Pressurizing the fuel tank system, check
  • Valve clearance, checking
  • Valve clearance, setting/adjusting
    • Notes
    • Preparation
    • Removing the starter motor
    • Removing components
    • Exposing the cable harness
    • Installing the lifting beam and the lifting hook
    • Removing the right-hand engine mounting
    • Marking the engine
    • Removing the timing belt
    • Removing the timing gear pulley
    • Removing the camshaft cover and valve lifters
    • Cleaning
    • Preparations
    • Installing the camshaft and valve lifter
    • Installing the camshaft press
    • Checking the valve clearance
    • Correcting measured clearance
    • Measuring the correct valve clearance
    • Installing valve lifters and camshafts
    • Applying liquid gasket
    • Installing the camshaft covers
    • Installing the front camshaft seal
    • Aligning the crankshaft
    • Installing the timing gear pulley for the camshafts
    • Installing the timing belt
    • Timing gear pulley, tightening
    • Check
    • Installing the right-hand engine mounting
    • Finishing
    • Installing components
    • Installing the starter motor
  • VVT-unit, replacing/adjusting
• Checking And Adjusting Components (B4204T3 (Ca) (Us); 2001)
  • Checking the canister purge (CP) valve
  • Compression test
  • Cylinder leakage test
  • Pressurizing the fuel tank system, check
  • Valve clearance, checking
  • Valve clearance, setting/adjusting
    • Notes
    • Preparation
    • Removing the starter motor
    • Removing components
    • Exposing the cable harness
    • Installing the lifting beam and the lifting hook
    • Removing the right-hand engine mounting
    • Marking the engine
    • Removing the timing belt
    • Removing the timing gear pulley
    • Removing the camshaft cover and valve lifters
    • Cleaning
    • Preparations
    • Installing the camshaft and valve lifter
    • Installing the camshaft press
    • Checking the valve clearance
    • Correcting measured clearance
    • Measuring the correct valve clearance
    • Installing valve lifters and camshafts
    • Applying liquid gasket
    • Installing the camshaft covers
    • Installing the front camshaft seal
    • Aligning the crankshaft
    • Installing the timing gear pulley for the camshafts
    • Installing the timing belt
    • Timing gear pulley, tightening
    • Check
    • Installing the right-hand engine mounting
    • Finishing
    • Installing components
    • Installing the starter motor
  • VVT-unit, replacing/adjusting
• Checking And Adjusting Components (B4204T3 (Ca) (Us); 2003)
  • Checking the canister purge (CP) valve
  • Compression test
  • Cylinder leakage test
  • Pressurizing the fuel tank system, check
  • Valve clearance, checking
  • Valve clearance, setting/adjusting
  • VVT-unit, replacing/adjusting
• Checking And Adjusting Components (B4204T4; 2003-2004)
  • Checking the canister purge (CP) valve
  • Compression test
  • Cylinder leakage test
  • Pressurizing the fuel tank system, check
  • Valve clearance, checking
  • Valve clearance, setting/adjusting
  • VVT-unit, replacing/adjusting
• Crank Mechanism (2000-2004)
  • Crankshaft axial play