Power Transfer Unit/Transfer Case - AAM

• Specifications
  • Fastener Specifications
  • Approximate Fluid Capacities
  • Adhesives, Fluids, Lubricants, and Sealers
• Visual Identification
  • Power Transfer Unit Case Disassembled View
    • Power Transfer Unit Components to M3T and MHG Transmission
    • Power Transfer Unit Mounting to M3T and MHG Transmission
• Diagnostic Information and Procedures
  • Symptoms - Power Transfer Unit Case
    • Strategy Based Diagnostics
    • Visual/Physical Inspection
    • Intermittent
    • Symptom List
  • Noisy in Drive
  • Noisy When Coasting
  • Intermittent Noise
  • Constant Noise
  • Power Transfer Unit Case Leak Diagnosis
• Repair Instructions - On Vehicle
  • Drain Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Fill Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Intermediate Drive Shaft Replacement
    • Removal Procedure
    • Installation Procedure
  • Power Transfer Unit Cover to Intermediate Drive Shaft Seal Replacement
    • Notes
    • Removal Procedure
    • Installation Procedure
  • Output Shaft Seal Replacement
    • Notes
    • Removal Procedure
    • Installation Procedure
  • Intermediate Drive Shaft Bearing Replacement
    • Removal Procedure
    • Installation Procedure
  • Power Transfer Unit Face Seal Replacement
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Bracket Replacement
    • Removal Procedure
    • Installation Procedure
  • Transmission Brace Replacement
    • Removal Procedure
    • Installation Procedure
  • Power Transfer Unit Case Replacement
    • Removal Procedure
    • Installation Procedure
• Repair Instructions - Off Vehicle
  • Power Transfer Unit Case Disassemble
    • Single Use Fasteners and Components
    • Special Tools
    • Power Transfer Unit Case Disassemble
  • Power Transfer Unit Case Cleaning and Inspection
    • Power Transfer Unit Case Cleaning and Inspection
  • Power Transfer Unit Case Assemble
    • Single Use Fasteners and Components
    • Special Tools
    • Power Transfer Unit Case Assemble
• Description and Operation
  • Power Transfer Unit Case Identification
    • Notes
    • Transfer Case Primary Identification Label
    • Transfer Case Secondary Identification Stamping
  • Power Transfer Unit Case Description and Operation
    • General Description
    • External Components
    • Internal Components
• Special Tools and Equipment
  • Special Tools